Used Capsule Filler & Other Machines Used To Make Capsules- Locate It DirectA used capsule filler immediately comes to mind when we think of capsule manufacturing machines. After all, a filler plays the central role in the manufacturing process by filling each pill with the ingredients. But a filler is not the only machine involved, other machines also play important roles throughout the process.
Other machines involved include granulators, weighing machines, conveyors, etc. Admittedly, you can outsource most of the processes involved before the capsule filling step. But most manufacturers would prefer performing all the functions on the same site to maintain control over the entire operation.
Equipment Used In Capsule Manufacturing
In the hard (two-piece) capsule manufacturing process, the manufacturer produces the capsule shells before inserting the shells in a used capsule filler for the filling process. Some manufacturers may outsource the process and receive readymade shells. This machine isn't needed for making soft pills because they're usually made during the filling process.
The machine usually consists of a tank containing the shell's material, a pinboard to form the shells, a dryer and a trimming knife.
No one can doubt the importance of a used capsule filler in a capsule manufacturing operation. It plays the central role in the operation by filling the pills with the main ingredients. You can outsource most of the processes that come before capsule filling to other factories but you must fill the pill onsite before packaging.
Different models can fill different amounts of pills in an hour. You also need to check other features to ensure that you have a suitable machine for the task.
The manufacturer needs to grind the medicine's ingredients into powders so that they can be filled inside the pills with ease or granulated. Quadro Comil is a sought after mill because of its high precision and fine grinding, thanks to its conical sieves. The company offers different models with high precision and high output.
You may not need a mill because suppliers usually provide the ingredients as powders. But you may need it if you receive the ingredients raw.
A used granulator may or may not be necessary depending on whether the filling machine is compatible with powder or granules. If the filling machine is compatible with powder, then the granulator is not necessary. If the machine is compatible with granules, then a granulator can turn the powder into granules.
A granulator may work either through dry granulation or wet granulation. In dry granulation, a pneumatic process is used to granulate the powder. In wet granulation, a volatile liquid turns the powder into granules and evaporates, leaving the medicine behind.
A weighing machine is arguably the most important equipment in any manufacturing process. It helps the manufacturers get accurate measurements to get the medicine formulae right. They use the machine after grinding the ingredients with a Quadro Comil to get accurate readings before the mixing process.
Manufacturers use the most precise measuring tools that they can find to ensure that each pill is of the highest quality.
Manufacturers blend the ingredients before sending the powders to a filler or a used granulator. This process is necessary to ensure that the ingredients in the powdery mixture are evenly distributed and of the correct ratio. Manufacturers pour the batches in a large tank and mix them.
A supervisor usually takes a few samples periodically to ensure that the ingredients are mixing well.
- Mechanical Polishing Machines
Machines involved in any process go through wear and need periodic maintenance. This is especially true for old equipment like a used granulator that has many old parts. You need to polish the machine to prevent impurities from building up and to keep the metal stainless and shiny.
Mechanical polishing equipment includes abrasive wheels and polishing tapes. You can hire a third-party to keep up with your equipment’s polishing.
While you can always rely on your manpower to move your materials from your Quadro Comil to your filling machine, it’s more efficient to have a conveyor system. It cuts labor costs considerably and ensures that the substances move between different machines efficiently. It’s especially helpful for bulky items.
- Quality Control Equipment
Manufacturers use various quality control equipment to check the quality of the materials and the final capsules throughout the process. A capsule weighing machine weighs each pill to ensure that they all have the right amount of medicine.
Once the used capsule filler dispenses the pills, the manufacturers package them in bottles, blister packs, etc. before shipping.
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